admin Gelcap machines are an essential part of the pharmaceutical and nutraceutical industries, producing soft gel capsules that are easy to consume and deliver precise dosages. However, like any machine, gelcap machines can experience issues during operation that can impact production efficiency and quality. Here are some common issues that can arise with gelcap machine and troubleshooting tips to help address them:
- Uneven Filling: Uneven filling of gelcap shells can result in inaccurate dosages and poor quality capsules. This issue can be caused by several factors, including incorrect temperature settings, inadequate lubrication, or a worn-out dosing pump. To troubleshoot this issue, check the temperature settings, lubricate the machine as necessary, and replace any worn-out parts.
- Leaking Capsules: Leaking capsules can be a frustrating issue as it can result in loss of product and production delays. This issue can be caused by overfilling the gelcap shells, worn-out seals, or damaged tooling. To troubleshoot this issue, ensure that the gelcap shells are not overfilled, inspect the seals for any signs of wear or damage, and replace the tooling if necessary.
- Capsules Sticking to Tooling: Capsules sticking to the tooling can result in wasted product and production delays. This issue can be caused by inadequate lubrication, incorrect temperature settings, or worn-out tooling. To troubleshoot this issue, ensure that the machine is adequately lubricated, check the temperature settings, and replace any worn-out tooling.
- Capsule Shells Cracking: Cracking of capsule shells can result in poor quality capsules and can be caused by several factors, including excessive pressure during encapsulation, inadequate lubrication, or worn-out tooling. To troubleshoot this issue, reduce the pressure during encapsulation, ensure that the machine is adequately lubricated, and replace any worn-out tooling.
- Excessive Rejects: Excessive rejects can result in wasted product and can be caused by several factors, including incorrect temperature settings, inadequate lubrication, or worn-out tooling. To troubleshoot this issue, check the temperature settings, ensure that the machine is adequately lubricated, and replace any worn-out tooling.
- Machine Breakdowns: Machine breakdowns can be costly and result in production delays. To minimize the risk of breakdowns, it is essential to ensure that the machine is properly maintained and that any worn-out parts are replaced promptly. Regular cleaning and lubrication can also help prevent breakdowns.
